Cicoil Cable vs The Challengers

Extruded Flat Cables

When failure is not an option, Cicoil flat cable provides true flexibility and tremendous resilience to shock and vibration. And our flat cables are available in miniature configurations, with wires as small as 44 AWG.

 

Flex Circuits

Flex circuits have some useful properties; however, many designers try to make use of them beyond the limits of the flex circuit's capability. The reality is that despite the name, flex circuits have limited flexing capability. Over flexing and stress can cause cracks and breaks in the brittle circuit tracing.

Take a look below at the Tale of the Tape. Cicoil Extruded Flexx-Sil™ Flat Cable is The Clear Winner!

Extruded Flat Cables

Flex Circuits

EXTRUDED FLAT CABLES

QUALITY

FLEX CIRCUITS

Each wire can have its own shield.

 

Shielding attained by using adjacent conductors or flat shield planes above and below the circuit trace layer; results in larger and stiffer assemblies.

High strand count, high flexibility and flex life. Can withstand >10 million+ flex cycles.

 

Have solid, flat conductors and flex life below a million cycles.

EXTRUDED FLAT CABLES

STRENGTH & RELIABILITY

FLEX CIRCUITS

CICOIL flat cable is durable and will withstand severe impact and rough handling.

 

Flex circuits are very ridged and susceptible to micro- cracks and failure in severe vibration applications.

CICOIL flat cable is durable and will withstand severe impact and rough handling.

 

Flex circuits are more fragile. They can be easily dented, bent and damaged from minor impact or improper handling.

EXTRUDED FLAT CABLES

VERSATILITY & COST

FLEX CIRCUITS

Can include twinax, coax, digital communications, power and twisted pair wires. Pneumatics and fiber optics can also be included.

 

Single conductors only (typical).

Can be formed to custom fit in equipment to aid installation to make installation a quick task.

 

Can be shaped to fit the installation path. This eases assembly and maximizes real estate use.

Inexpensive custom cable tooling of $250. Tooling is made in-house in less than a day.

 

Large initial tooling costs. Once made, tooling is expensive to change or new tooling may be required.

Short lead time of 1- 2 weeks using wire from our large inventory.

 

Long lead times are typical and flex circuits does not lend itself to rapid prototyping.

Cable is produced in continuous lengths (bulk) that can be cut to suit various applications.

 

Flex circuits are individually made and the size is fixed according to the tooling.

Flat cable can be installed in tight spaces where equivalent round cable won't fit.

 

Flex circuits can be used in small spaces where equivalent round cable won't fit.

Flexible Flat Cable - Cicoil Standard Series

Flat Cable Live Catalog

Go here to view our Standard line of flexible flat cables. Each series  offers bulk cable and finished assemblies in multiple lengths. Find full specifications and pricing here.

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Online Cable Designer

Design your own flat cables right now, and receive an instant drawing and price. Millions of possible variations, and your custom cable is shipped 1-2 weeks after ordering.

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Customized Cables

Go here when you need a sophisticated custom flat cable, assembly or harness. Any level of sophistication. View examples and request a quote on your specific needs.

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